Air Intake Manifold Systems

Performance through air distribution

Our intake manifold systems ensure that each cylinder head is evenly supplied with combustion mixture. In direct injection engines, the system is responsible for the exact distribution of the air. Uniform air distribution makes the engine run smooth and powerful, a good fluid-dynamic design helps achieving the highest volumetric efficiency.

Control that works

Modern combustion engines are becoming increasingly complex. At the same time, they have to be very powerful - with minimum fuel consumption and ever lower emissions. It is therefore becoming increasingly important not only to be able to precisely meter the air volume, but also to control how the air flows into the combustion chamber.

Individual strength

With the intake manifold system from Röchling, we call up the engine's power reserves. Our customized complete solution always supports special requirements with regard to engine design, acoustics, and emission targets.

Air Box - Performance in one component

We have also developed a component specifically for motorcycles, which combines the air intake system and intake manifold in one component. As a complete solution, the "Air Box" from Röchling Automotive ensures that air constantly reaches the engine and is distributed evenly to the cylinder heads. The box thus optimizes fuel consumption and makes the engine more efficient.

The most important highlights

With us, engineering, toolmaking, equipment and processes for mass production come from one source. Thanks to our dense network of locations, we are almost always in the direct vicinity of our customers all over the world.

Lightweight intake manifold system in various materials according to customer requirements
Integration of sensors, throttle valves, seals and other bolted components
Hosting of injection ports and fuel rails for alternative/bi-fuel vehicles
Integration of a water charge air cooler for an optimized cooling system architecture
Mass production as well as production of small series with high complexity
Integration of variable intake lengths and flap systems
PA66, PP and PA6 material solution
High performance joining techniques for demanding cleanliness requirements

Your customer benefit through our Air Intake Manifold Systems

Intake manifold system

Global design and simulation processes
Availability of various sealing materials
Optimum air distribution to the cylinders
Variably aligned for different intake ducts and flap systems
High manufacturing accuracy
Custom-fit joining techniques
Flexible acoustic tuning

Intercooler

Fully integrated into the system
Dimensional and performance simulation tools
Optimum control of the leakage requirements
Complete in-house automated assembly
Strong partnership with intercooler suppliers

Full Service from Röchling

As a Tier 1 supplier we develop and validate the complete system
Complete service including CAD/CAE, testing and validation, tooling, set-up of small series and mass production processes