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Custom Assembly & Post-Processing
Flexible Assembly & Finishing Solutions
Röchling Medical supports you in the completion of your product, with a wide range of individual assembly and finishing steps. Whether fully automated, semi-automated or manual, we develop the ideal assembly solution and realize your customized end product in a controlled environment, with a deep understanding of application-specific requirements.
Individual Assembly Options From Manual to Fully Automated
With sophisticated assembly capabilities, we realize the manufacture of your complete product.
In-house or in cooperation with our qualified partners, we offer you a wide range of options, for example:
- Plastic welding processes such as ultrasonic welding, laser welding
- Joining and bonding processes such as pressing, gluing, clipping, screwing
In addition to plastic and metal components, we also assemble electronic components such as RFID chips or NFC tags, whose coding we can handle for you in close cooperation with our partners. Depending on the complexity and series sizes, we select the ideal level of automation for the assembly and finishing of your product. In this way, we guarantee you the most efficient and economic solution for your product.
Sophisticated Finishing for Flawless and Functional Surfaces
In addition to our assembly options, we offer versatile surface finishing and printing solutions.
We determine the most suitable finishing technology, depending on the material, specification and area of application. For labeling and individualizing, we use state-of-the-art printing processes, some of them also under controlled cleanroom conditions:
- Laser marking
- Hot stamping
- Pad and offset printing
- Rotary pad printing
- Ink jet printing
- Thermal transfer printing
Depending on the individual product and assembly line, these processes can be carried out directly inline. Integrated testing processes ensure that your product is realized in a high-quality, cost-efficient manner.
Competences at the Following Locations
Case Studies
As a solution provider, we combine our expertise in research & product development, materials & technologies, and automation & industrialization with our experience, our quality standards, and our ambition to work with our customers to design a product that meets their individual requirements.
Our case studies give you an insight into the challenges faced by our customers in pharma, diagnostics and medical technology sectors and the tailor-made solutions that we jointly created with them.
Patient-Centric Pharmaceutical Packaging Design
Röchling Medical collaborated with Heidelberg University Hospital to develop optimised packaging designs for and together with patients with motor impairments.
Optimizing a Complex Class 3 Medical Device
By intelligent product redesign, we are able to simplify manufacturing processes, automate assembly procedures and optimize product features.
Innovative Plastic Protectors for Glass Injection Vials
The damage caused by glass breakage is particularly high for expensive or toxic injectables. Röchling Medical developed a smart packaging solution to safeguard those drugs.
Custom Automation Concepts
With our experience and know-how in combining injection molding and assembly, we find intelligent solutions for advanced tooling and automation concepts.
Design for Manufacturability
Challenged to optimise design for manufacturability, Röchling Medical combined three processing technologies for a multi-component container system for use in diagnostic analyzers.
Automated Quality Control
Find out how we solved in-line quality control challenges for containers with peaked bottoms by developing an intelligent automation solution.
Metal and Plastic Processing from a Single Source
To produce a trocar for ophthalmic surgery, Röchling Medical Lancaster combines its expertise in metal processing and injection molding and supplies the instrument as a complete, ready-to-use kit from a single source.
Medical Device Contract Manufacturing
For a complex surgical instrument, Röchling Medical Lancaster is providing full-service contract manufacturing of cleanroom molded parts, supply chain handling of subcomponents, precision assembly and packaging.
A Single Use Medical Device Designed for Sustainability
Röchling Medical applied the principles of Design-for-Sustainability (DfS) to the development of a standard plastic trocar and significantly improved the carbon footprint of the disposable medical product.
Simulations in Product Development
By performing simulations in the product development process of a housing system for an electronic medical device used for life-saving treatments, we were able to save considerable costs and time for our customer.
Röchling Medical Competences
Our Expertise, Your Benefit
Our customers benefit from our extensive expertise in plastics and metal processing, but also from our many years of experience in medical technology and pharma. As your solution partner, we are familiar with both the regulatory and practical requirements of creating components and products for the healthcare sector tailored to your needs. We meet the highest quality and hygiene standards and operate in strict compliance with relevant regulations, such as the Medical Device Regulation (MDR).
Contact Us
For more information about our custom assembly and finishing options, please contact our team.
We look forward to hearing from you.
Your Contact in Europe
Thierry Arnaud
Vice President - Sales & Marketing Europe
Your Contact in the US
Bill Ruth
Vice President - Sales & Marketing
